ZENTARA
Defect detection
Scratches, dents, cracks, stains, misprints and other visible damage.
Zone OS · Automated visual inspection
Inspection machines built around your product. Every one runs Zone OS.
Camera-based inspection for your production line. Zone OS checks every unit for defects, labels, codes and assembly, and keeps a photo of every result. We design, build, install and maintain the station.
Built on low-cost camera hardware. No vision engineers needed on your side.
Zone OS · Station 01Results
- U-20417Label · positionPASS
- U-20418Code · read + matchPASS
- U-20418Surface · scratch foundFAIL
- U-20419Assembly · all partsPASS
Example feed · every result saved with photos
Why it matters
Most products are still checked by hand at the end of the line. It's slow, it misses things, and it leaves no proof.
Escapes reach customers
Defects and wrong labels lead to returns, chargebacks and damaged relationships.
Proof is missing
Customers and auditors increasingly ask for evidence that every unit was checked.
Manual checks don't scale
Inspectors are hard to hire, and the standard varies between people and shifts.
What Zone OS checks
One vision system, many inspections
If a person can check it by looking, Zone OS can usually check it automatically, on every unit, every shift.
Camera view · front faceUnit U-20418
Labels and print
The right label, in the right place, the right way up, with the right text.
Codes
QR codes, barcodes and DataMatrix, read and matched to the order or batch.
Presence and count
Missing parts, missing contents, wrong quantities, incomplete kits.
Assembly checks
Every component fitted, in the right orientation, before it moves on.
Product ID and sorting
Recognises each product and confirms it matches the SKU or order.
Position and size
Alignment, gaps and dimensions checked against your tolerances.
A record of every unit
Photos and results for every unit, shareable through a portal and API.
Why Zentara
Machine vision without the machine-vision price
A fraction of the cost
We build on low-cost camera modules and our own software, instead of industrial cameras sold through integrators.
The whole station
We design, build, install and maintain it. You don't need a vision team.
Proof you can share
Every result is stored with photos. Share it with customers, auditors or your suppliers.
Where results goPortal · API
How it works
From first call to a working station
Tell us what to check
A 30-minute call about your product and what goes wrong today.
We test your samples
We show you what Zone OS can see on your product before you commit.
We build and install
A station designed around your product, fitted on your line.
We keep it running
Maintenance, updates and every result available in the portal.
Case studies
Stations we've built
Every label, from every side
A multi-camera station checks each label on a product by code, text, position and orientation. The brand sees results from its overseas supplier through the API.
Defects on small parts
A custom rig inspects small parts such as screws one by one, and flags any with visible defects before they're packed.
The right product, every time
Zone OS identifies each product and confirms it matches the SKU on the order, at dispatch and at goods-in.
FAQ
Common questions
What can an automated vision inspection system check?
Visible defects, labels and print, barcodes and QR codes, missing parts, assembly, product identity and basic dimensions. If a person can check it by looking, it can usually be automated.
How much does it cost?
It depends on your product and how much needs checking. Because we use low-cost camera hardware and our own software, a station typically costs a fraction of a conventional machine-vision system. We'll give you a figure after the call.
Do we need machine-vision engineers?
No. We design, build, install and maintain the whole station.
Can our customers see the results?
Yes. Every result and photo can be shared through the Zone OS portal and API.