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ZENTARA

Automated visual inspection

Every unit inspected. Every result on record. At a fraction of the usual cost.

Zentara designs, builds and runs camera-based inspection for manufacturers and brands. Our software, Zone OS, checks each product before it ships and keeps the evidence.

We design, build and run camera-based inspection. Zone OS checks each product before it ships and keeps the evidence.

Zone OS inspection stationAnimated drawing of an inspection station: a box travels along a conveyor into an open-ended camera cell, is scanned from every side by cameras around and above it, passes, and moves on. The two end cameras sit to one side of the conveyor so the box can pass through.Back side (on the frame post) cameraExit end (back side, offset from the path) cameraFront side cameraTop cameraTop, back edge cameraTop, front edge cameraEntry end (front side, offset from the path) camera✓ PASS
Zone OS · U-20419Pass · photos saved

The problem

Most products are still checked by hand at the end of the line. It's slow, it misses things, and it leaves no proof.

Camera view · front faceUnit U-20418
LABEL ✓ 0.99 DENT ✗ CODE 40-1182 ✓ · TEXT ✓ · POSITION ✓

Escapes reach customers

Defects and wrong labels lead to returns, chargebacks and damaged relationships.

Proof is missing

Customers and auditors increasingly ask for evidence that every unit was checked.

Manual checks don't scale

Inspectors are hard to hire, and the standard varies between people and shifts.

What we do

One partner for the whole inspection system

We deliver a complete, working system built around your product, not a camera and a manual.

Where results goPortal · API
STATIONCameras + light ZONE OSPass / fail RECORDPhotos + results Your team Customers Suppliers
STATIONCameras + light ZONE OSPass / fail RECORDPhotos + results Your team Customers Suppliers
The station

Built for your product

Cameras, lighting and fixtures designed around what you make, installed on your line and maintained by us.

Zone OS

The software that inspects

Checks for defects, labels, codes, assembly and product identity, and gives a pass or fail in seconds.

The record

Evidence you can share

Every unit's photos and results, available to your team, your customers and your suppliers through a portal and API.

Why Zentara

What makes us different

Cost

A fraction of conventional machine vision

We pair low-cost camera hardware with our own software. You get automated inspection without industrial-camera pricing or integrator fees.

Turnkey

Nothing to build in-house

We design, install and maintain the system end to end. No vision engineers or IT project on your side.

Evidence

Quality you can prove

Every unit is photographed and recorded. Show customers, auditors and partners exactly what shipped.

Flexible

One platform, many inspections

The same system handles defects, labels, assembly and product identification, and grows across lines, sites and suppliers.

How we engage

Low risk to start, simple to scale

You see results on your own product before committing to a rollout.

  1. Discovery

    A 30-minute conversation about your products, quality risks and goals.

  2. Feasibility

    We test Zone OS on your samples and show you what it catches.

  3. Pilot

    One station on one line, measured against your current process.

  4. Scale

    Roll out across lines, sites and suppliers, all reporting to one place.

What changes

From spot checks to full coverage

TodayWith Zentara
CoveragePeople check what they can, often a sampleEvery unit, every shift, to the same standard
RecordsClipboards, spreadsheets or nothingPhotos and results for every unit
Customer proofHard to show what was checkedShared through a portal and API
InvestmentMachine vision feels out of reachA fraction of conventional system cost

In production

Where we've done it

Consumer brand · supplier site

Label checks on every side

A multi-camera station verifies every label on each product at the supplier. The brand sees each result remotely.

Components

Defects on small parts

A custom rig inspects small parts one by one and flags any defects before packing.

Dispatch and goods-in

The right product, every time

Zone OS identifies each product and confirms it matches the SKU on the order.

Talk to us

See what Zone OS can do for your products

Pick a time that suits you and book a 30-minute call straight into our calendar. Or leave your details and we'll get back to you within one working day.

Book a 30-minute call, or leave your details and we'll reply within one working day.

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